Small-Scale Hydroelectric Power – A DIY Hydropower Case Study

I really love to find do-it-yourself projects that push the boundaries of what’s possible in resilient living.  I think many of you do too.

So, today’s extreme DIY hydro-electric power example is by Mannfred Mornhinweg in Chile. Mannfred has a stream and some steep slopes on his property that he thought would make an excellent source of hydro-electric power.

Naturally, as a tinkerer (like the Wright Brothers and the Woz), he decided to launch a project to take advantage of the opportunity.

The result is a home-scale hydro-electric system that produces an electrical base load of 4 kW (he thinks he can tweak it to get over 5-6 kW with some work).

Fortunately, Mannfred has lots of great neighbors and friends to help him with all of the heavy work involved.

To get a sense of what’s involved, see the above picture gallery of some of the components that went into the project, from the spillway at the top of the hill that captures the water, to the transformers at the bottom of the hill that power his home.

If you are interested, you can read a more detailed blow by blow recount of the project at Mannfred’s site.

Some of the problems Mannfred ran into:

  • Hydro-engineering problems.  Mannfred ran into lots of problems directing the flow of the stream w/o erosion.
  • Debris. There’s lots of debris in the water during the rainy season.
  • Faulty wiring on the Chinese equipment he bought. It’s cheap but watch out.
  • Difficulties getting his concrete to set correctly (it was hard to get sand to the location he needed it).
  • The fear of pipeline ruptures given the twists and turns required to navigate the landscape.

Mannfred is the type of DIY innovator that makes building resilient communities possible. We need to find ways to help innovators like him along in their efforts since every step forward they take, makes it easier for the rest of us.

Your enthusiastic about resilience through innovative DIY projects analyst,

John Robb

PS:  Mannfred has an extensive project list if you are interested.

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  • Nick

    Wow that was an epic project, can’t believe he managed to build so many different components in different engineering realms. Seems like a rarity to find someone who can build transformers and load controllers from scratch and also manage a full on civil/mechanical engineering project on a tight budget.

    Seems like potential stream resources of that scale might be small when summed up, and probably quite restricted for potential DIY’ers to access. Who knows though, lots of ways to use components and techniques innovators and pioneers like Mannfred develop. For example I have often wondered if micro pumped hydro storage systems in conjunction with aquaculture systems could have practical potential. Solar and wind energy systems could divert excess production to the pump to refill cleaned aquaculture water while also storing potential energy to be recaptured with a system like Mannfreds.

    Anyways very interesting and VERY impressive DIY project, cool to know guys like Mannfred exist.

    • johnrobb

      Thanks Nick. Definitely was thinking the same thing. I think he was a little light on the hydro engineering though. JR

  • Cash

    I’ve seen a similar project in Maine using ~3,000 feet of tubing running downhill along the banks of a stream. The smooth walls of the tubes allow the water to build a more powerful head than a simple run-of-the-stream turbine would realize. That was 30 years ago. Environmental regulations would severely limit, if not prohibit, similar projects today.

    • johnrobb

      Cash, It’s definitely much harder to do in today’s environment. JR